Course: Machining and Assembly

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Course title Machining and Assembly
Course code UTM/PX030
Organizational form of instruction Lecture + Lesson
Level of course Bachelor
Year of study 2
Semester Summer
Number of ECTS credits 5
Language of instruction Czech
Status of course Compulsory
Form of instruction unspecified
Work placements unspecified
Recommended optional programme components None
Lecturer(s)
  • Novák Martin, doc. Ing. Ph.D.
Course content
1. Basic terms of machining, tools and processes. Tool diagrams. Chip creation, areas of deformation, area of primary plastic deformation. 2. Chip creation, area of secondary plastic deformation, area of contact of tool flank and machined surface. Integrity of machined surface. 3. Dynamics of cutting process, determination of cutting force intensity. Stability of cutting process. 4. Heat and thermal balance. Thermal field. Influence of cutting conditions and process parameters, cutting medium. Machinability and cutting efficiency. 5. Tool wear, edge blunting, edge durability, materials of cutting tools. Optimum durability of tool edge. 6. Determination of cutting conditions - analytically and by means of standard. Economical determination of cutting conditions. Experiments in machining. 7. Materials cutting and machining of metals. Division and marking of machine tool, classification, option of machine tool. Option of used technology. 8. Machining I. - Turning, drilling, milling. Machine possibilities, tools, fixtures and jigs, cutting conditions, attainable parameters. 9. Machining II. - Broaching, planing, shaving, boring. Cutting of metal materials. 10. Surface finishing methods. Metal grinding, honing, lapping, superfinish, other finishing methods. 11. Non-convenctional methods of machining and new methods. Electro-erosion m., electro-chemical m, chemical m., laser, ultrasonic m., high speed m., high removal machining etc. 12. Threads and teeth production - spur and bevel gears, worm gear, gear with curved teeth. Methods of manufacture. Sequence creation, choice of alternative, methodology. 13. Technologic way design, bases of internal assembly, calculation of assembly chain.

Learning activities and teaching methods
unspecified
Learning outcomes
The course introduces the theory and individual technologies of machining, production processes, technology of machined parts and the basics of internal assembly. The aim of the course is to know the essence of the machining process and orientation depending on the process, the ability to objectively choose a specific technology, determine the cutting conditions, knowledge of the assembly of technological and assembly procedures.
Students will learn the theory of chips and creating a new surface, Students are able to oriented in various machining methods, their requirements and applications Students can create the technological process of the alternatives, The student knows the determination of cutting process parameters, student is well versed in the areas of installation and can determine tolerance for assembly
Prerequisites
unspecified

Assessment methods and criteria
unspecified
Recommended literature
  • Časopis Strojírenská technologie.
  • Modern Metal Cutting. 1994.
  • Cladil, J., Mouka, E. Teorie obrábění. 1989.
  • Holešovský, F., Stančík, L. Materiály a technologie obrábění. FVTM UJEP, 1992.
  • Kafka, J., Vrabec, M. Technologie obrábění - Návody ke cvičení. 1995.
  • Kocman, K., Prokop, J. Technologie obrábění. VUT v Brně, 2002.
  • Kocman, K. Technologické procesy obrábění. CERM Brno, 2011. CERM, Brno, 2011. ISBN 978-80-7204-722-2.
  • Říčka, J., Bulla, V. Technologie obrábění a montáže. VUT v Brně, 1985. 1985.
  • Vlach, B. a kol. Technologie obrábění a montáží, SNTL Praha. 1990.


Study plans that include the course
Faculty Study plan (Version) Category of Branch/Specialization Recommended year of study Recommended semester
Faculty: Faculty of Mechanical Engineering Study plan (Version): Materials (17) Category: Special and interdisciplinary fields 2 Recommended year of study:2, Recommended semester: Summer
Faculty: Faculty of Mechanical Engineering Study plan (Version): Production Management (17) Category: Mechanical engineering and mechanical production 2 Recommended year of study:2, Recommended semester: Summer